Product Guide for Reflective Heat Transfer Tapes
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- Author:YSM
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- Time of issue:2024-09-13
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[概述]YSM is the most professional manufacturer of reflective heat transfer tapes, aiming to provide higher quality reflective materials for safety workers, welcome to contact us!
Product Guide for Reflective Heat Transfer Tapes
[概述]YSM is the most professional manufacturer of reflective heat transfer tapes, aiming to provide higher quality reflective materials for safety workers, welcome to contact us!
- Categories:News
- Author:YSM
- Origin:ysmlite.com
- Time of issue:2024-09-13
- Views:0
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China Heat Transfer Reflective Tape For Clothing Manufacturer Factory
Reflective Heat Transfer Tape: The Complete Product Guide
Learn the ABC of reflective tape for clothing in wholesale using the Frequently Asked Questions below.
Product Series of YSM Reflective Heat Transfer Tape
Reflective Heat Transfer Vinyl 700 |
Reflective Heat Transfer Vinyl Tape 701 |
Silver Reflective Heat Transfer Vinyl 702 |
·Based: PES
|
·Based: PES
|
·Based: PES Glue
|
Heat Transfer Reflective Tape 702T |
Reflective Heat Transfer Tape 702S |
Reflective HTV Heat Transfer Vinyl 703 |
·Based: TPU Glue
|
·Based: PES
|
·Based: TPU
|
Reflective HTV Heat Transfer Vinyl 704 |
Double Color Reflective Heat Transfer Vinyl 704W |
·Based: TPU
|
·Based: PES
|
Silver Reflective Heat Transfer Tape Product Advantage
YSM as reflective heat transfer vinyl manufacturer, our products have passed a number of authoritative international qualifications and certifications to ensure that their quality and performance meet the highest standards. YSM reflective heat transfer vinyl has obtained certifications for globally recognized reflective safety standards such as EN ISO 20471 and ANSI/ISEA 107, ensuring that it provides excellent reflective effects in low-light conditions, significantly improving the wearer's visibility and safety. In addition, the product has passed the OEKO-TEX Standard 100 certification to ensure that it is harmless to the human body and suitable for a variety of clothing and accessories.
In terms of washing tests, YSM reflective heat transfer vinyl has been rigorously tested by multiple washing performance standards such as ISO 6330 and ISO 15797, proving that it can still maintain excellent reflective performance and appearance quality after repeated washing, and has excellent durability. This product can not only withstand home washing, but also industrial washing and dry cleaning, suitable for high-intensity use environments of various workwear, sportswear and protective clothing. The advantages of these qualifications and testing standards ensure that YSM reflective heat transfer vinyl can provide customers with efficient, reliable and safe use experience.
What is heat transfer reflective tape and how does it work?
Reflective heat transfer tape is a special tape that adheres reflective material to fabric or other substrates through a heat-pressing process. It consists of a layer of microbeads with high reflectivity and a layer of hot melt adhesive. When light hits the surface of the reflective tape, the microbead layer reflects the light back to the light source, significantly improving the visibility of the object, especially at night or in low-light environments.
Working principle of heat transfer reflective tape
The structure of reflective microbeads: The microbeads in the reflective tape are small particles with a high refractive index. When light hits the surface of the microbeads, the light is gathered by these microbeads and reflected back to the light source. This reflection mechanism enables the reflective tape to significantly improve visibility in low-light conditions.
The role of the hot melt adhesive layer: The bottom layer of the heat transfer reflective tape is covered with a layer of hot melt adhesive, which softens and melts when heated, allowing the reflective tape to adhere tightly to the target substrate. The hot melt adhesive layer not only ensures the firmness of the reflective layer, but also maintains the stability of the reflective effect after long-term use and multiple washings.
Heat transfer process: In actual applications, the heat transfer reflective tape is processed by a heat transfer machine or a heat press. First, the reflective tape is placed on the surface of the fabric or material to be transferred, and then heated and a certain amount of pressure is applied. The hot melt adhesive layer melts at high temperature, and the reflective microbead layer adheres firmly to the fabric. After completion, the reflective tape forms a permanent attachment to the substrate, and even if it is used in a complex environment or after multiple washings, it can maintain its excellent reflective performance.
What are the base materials used for YSM reflective thermal transfer tape?
PES (polyester)
PES substrate has high strength, wear resistance and good weather resistance, suitable for long-term use, and also has good thermal stability. This material is usually used for clothing reflective tapes that require high durability and stability, suitable for outdoor and industrial protective clothing.
TPU (thermoplastic polyurethane)
TPU substrate has good elasticity, folding resistance and wear resistance, suitable for sportswear, casual wear and other clothing applications that require comfort. TPU has good transparency and a smooth surface, ensuring that the reflective tape has a soft touch and a long service life.
How to Iron Reflective Heat Transfer Tape on Clothing
Reflective heat transfer tape is ironed onto clothing through a heat press process. This process requires the use of professional heat press equipment to ensure that the tape can be firmly attached to the fabric while maintaining its reflective properties.
Prepare materials
First, make sure the reflective heat transfer tape and clothing to be used are ready. The reflective tape should be cut into appropriate shapes and sizes according to design requirements, and the surface of the clothing needs to be clean, flat, dust-free and oil-free.
Positioning tape
Place the reflective heat transfer tape on the target position of the clothing to ensure that it is accurately positioned. The reflective tape can be temporarily fixed to the clothing with heat tape or other temporary fixing tools to avoid movement or displacement.
Set the heat press parameters
Set the temperature, pressure and time of the heat press according to the material of the reflective tape and the type of clothing. The usual parameter settings are as follows:
Temperature: 150℃ to 180℃ (the specific temperature depends on the substrate of the reflective tape and the material of the clothing)
Pressure: 3 to 5 kg/cm2 (adjusted according to the thickness and material of the clothing)
Time: 10 to 15 seconds
Make sure the heat press reaches the preset temperature and runs stably.
Perform heat pressing
Put the clothing into the heat press together with the positioned reflective heat transfer tape. Start the heat press at the appropriate temperature and pressure and keep it for the predetermined time. This process melts the hot melt adhesive layer and firmly adheres the reflective microbead layer to the fabric surface.
Cooling and peeling
After the heat pressing is completed, open the heat press and remove the clothing from the heat press. Let it cool naturally to room temperature to ensure that the hot melt adhesive is fully cured and forms a strong adhesion. After cooling, if a transparent protective film or positioning sticker is used, it can be carefully peeled off from the surface of the reflective tape to avoid pulling or damaging the reflective layer.
Inspection and finishing
Finally, check whether the reflective heat transfer tape is evenly ironed on the clothing to ensure that there are no warping or bubbles. The clothing fabric can be gently stretched to confirm the firmness of the reflective tape. If necessary, a secondary heat pressing can be performed to enhance the adhesion effect.
Precautions
Temperature control: Reflective tapes and clothing of different materials have different tolerance to temperature. The temperature of the heat press should be adjusted according to the specific situation to avoid damage to the tape or fabric due to excessive temperature.
Uniform pressure: Ensure that the pressure of the heat press is uniform to avoid poor adhesion of the tape or damage to the reflective layer due to uneven pressure.
Washability test: After ironing, a water washing test can be performed to ensure that the reflective tape still maintains good adhesion and reflective effect after washing.
Certificate and wash certification of YSM reflective heat transfer tape
Certificate certification
YSM reflective heat transfer tape has passed a number of international authoritative certifications, which ensure the safety, quality and competitiveness of the product in the global market:
·EN ISO 20471: This is a widely recognized standard specifically used to evaluate reflective materials for high-visibility clothing. YSM's reflective heat transfer tape meets this standard, indicating that it can provide excellent reflective effects in various environments, especially for safety protective clothing.
·OEKO-TEX Standard 100: This global standard ensures that textiles do not contain harmful chemicals. YSM's reflective heat transfer tape has passed this certification, proving that it is safe, environmentally friendly, non-toxic, suitable for direct contact with the skin, and is particularly suitable for children's clothing and other close-fitting clothing.
·ANSI/ISEA 107: This is the US standard for high-visibility safety clothing. The reflective performance and durability of YSM's reflective heat transfer tape meet this standard, ensuring the safety and legality of the product in the American market.
·ISO 9001: YSM factory has passed ISO 9001 quality management system certification, indicating that the factory has implemented strict quality control measures in the production process to ensure product consistency and high quality.
Washing test
YSM reflective heat transfer tape needs to be washed frequently in actual applications, so washability is an important criterion for measuring its quality. YSM strictly implements the following washing test standards in product design and manufacturing:
·ISO 6330: This standard tests the washability of reflective tape under home washing conditions. YSM reflective heat transfer tape has passed more than 25 washing tests under 40°C washing conditions, and still maintains stable reflective effect and strong adhesion.
·ISO 15797: This standard is mainly used for industrial washing tests, simulating high temperature and high pressure washing conditions in industrial environments. YSM's reflective heat transfer tape can withstand multiple washings under these conditions, showing excellent durability, especially suitable for work clothes and industrial safety clothing.
·ISO 3175: This standard is used to evaluate the durability of reflective tapes during dry cleaning. YSM's reflective heat transfer tapes perform well in dry cleaning tests and can maintain their original reflective performance and appearance quality after dry cleaning, making them suitable for high-end clothing and clothing that requires dry cleaning.
How powerful is the YSM reflective material manufacturer factory
As a YSM reflective tape for clothing manufacturer, our factory has excellent scale and multi-faceted advantages to ensure that high-quality reflective material products are provided to global customers.
Factory scale
Production facilities:
The YSM factory covers a large area and is equipped with multiple fully automated production lines, covering the production needs of a variety of products such as reflective cloth, reflective tape, heat transfer materials, etc. We have advanced production equipment and technology, which can efficiently and stably produce a large number of reflective materials to meet the needs of large-scale orders.
Production capacity:
The annual production capacity of the YSM factory can reach millions of meters of reflective tape and reflective cloth, ensuring timely delivery even during peak periods. We have sufficient raw material inventory and a complete supply chain management system, which can quickly respond to market changes and maintain the continuity and stability of product supply.
R&D center:
The YSM factory has a dedicated R&D center, and the team is composed of experienced engineers and technical experts, committed to innovation and technology upgrading. We continue to develop new reflective materials and processes to meet market demand and lead the development of the industry.
Quality testing laboratory:
The factory has an international standard quality testing laboratory equipped with advanced testing equipment. Each batch of products undergoes strict quality control tests, including reflective coefficient, water washing durability, weather resistance, etc., to ensure that every product leaving the factory meets or even exceeds industry standards.
Factory advantages
Technical advantages:
The YSM factory has many years of technical accumulation and innovation capabilities in the field of reflective material production. We have mastered the core technology from material formulation to process flow to ensure that the products have stable high reflective performance and excellent durability.
Customized services:
We provide flexible customized services and can design and produce reflective materials that meet specific application requirements according to customer needs. Whether it is color, size or function, we can tailor solutions for customers.
Environmental protection and compliance:
The YSM factory is committed to sustainable development, strictly follows environmental regulations during the production process, and has passed a number of international certifications such as OEKO-TEX Standard 100, REACH, etc. We use environmentally friendly materials and processes to reduce the impact on the environment and ensure that the products are safe and harmless.
Global service network:
YSM has established an extensive sales and service network around the world, which can provide customers with timely technical support and after-sales service. Our international operations team is familiar with the market needs of various regions and ensures that we provide customers with the best product and service experience.
Customer Trust:
YSM Factory has won the trust of many domestic and foreign customers with its high-quality products and professional services, which are widely used in safety clothing, outdoor products, sportswear and other fields. We continue to improve product quality and service level and establish long-term cooperative relationships with customers.
What are the base fabrics of YSM reflective materials for clothing?
YSM as reflective tape for clothing manufacturer, our reflective materials are widely used in a variety of base fabrics to meet the needs of different customers.
Polyester:
Polyester is one of the most common base materials with excellent strength and wear resistance, suitable for multiple washing and long-term use, and suitable for outdoor clothing and sportswear.
Cotton:
The cotton base material is soft and breathable, and is often used in daily clothing and work clothes. YSM's cotton-based reflective tape has been specially treated to retain the comfort of cotton fabrics and ensure the durability of the reflective effect, which is suitable for clothing that requires high comfort.
T/C fabric (polyester-cotton blend):
T/C fabric combines the advantages of polyester and cotton, with both the wear resistance of polyester and the softness of cotton. It is widely used in workwear, uniforms and other clothing that need to be worn frequently.
Spandex:
YSM's spandex-based reflective tape has excellent elasticity and is designed for sportswear and elastic materials, suitable for sportswear and tight clothing.
Aramid:
Aramid substrates are known for their excellent high temperature resistance and flame retardant properties, and are often used in flame retardant clothing, fire suits, and industrial safety clothing.
Nylon:
Nylon substrates are lightweight and durable, and are suitable for raincoats, protective clothing, and other clothing that require waterproof and tear resistance.
TPU (thermoplastic polyurethane):
TPU-based reflective tapes have good elasticity, abrasion resistance, and waterproofness, and are suitable for outdoor sportswear and protective equipment. TPU reflective materials are also weather-resistant and can resist environmental erosion such as ultraviolet rays and rain.
Precautions for using YSM reflective heat transfer tape
Correct operating temperature and pressure
· Temperature control: When using a heat press to transfer YSM reflective heat transfer tape to fabric, it is necessary to strictly follow the product's recommended temperature range. Generally, the recommended temperature is between 150℃ and 180℃, which should be adjusted appropriately according to the substrate. Too low a temperature may result in poor adhesion, while too high a temperature may damage the tape or substrate.
· Pressure control: Ensure that the pressure of the heat press is uniform and moderate, and the recommended pressure is generally 3 to 5 kg/cm2. Too high a pressure may damage the reflective microbead layer and reduce the reflective effect; while too low a pressure may result in poor adhesion between the tape and the substrate.
Mastering the heat pressing time
· Heat pressing time: The recommended heat pressing time is 10 to 15 seconds, and the specific time can be adjusted according to different substrates and operating conditions. Too short a time may not allow the hot melt adhesive to fully melt and adhere, while too long a time may cause the tape and substrate to be overheated, affecting the final effect.
Preparation and treatment of substrate
· Clean substrate: Before heat transfer, make sure the surface of the garment or other substrate is clean, flat, dust-free and oil-free. This helps improve the adhesion of the tape and avoids problems such as bubbles, warping or peeling.
· Suitable substrate: Different substrates have different heat resistance and surface properties. Before use, you should confirm that the selected substrate is suitable for heat transfer process. For materials that are not resistant to high temperatures, you need to carefully select the appropriate temperature and pressure to avoid damage.
Cooling and treatment
· Cooling step: After the heat transfer is completed, the tape needs to be allowed to cool naturally to room temperature. This step cannot be ignored, because subsequent operations too early may affect the adhesion effect and cause the tape to warp or fall off.
· Peel off the protective film: If there is a protective film or positioning sticker on the surface of the tape, it should be carefully peeled off after cooling. Be gentle when operating to avoid pulling the tape, affecting the adhesion quality or damaging the reflective layer.
Washing and maintenance
· First wash: It is recommended to wait 24 hours after the heat transfer is completed before the first wash to ensure that the tape is fully adhered. Before the first wash, check the transfer effect to ensure that there is no warping or bubbles.
· Washing precautions: Use neutral detergent and avoid using bleach and strong acid and alkali detergents. During the washing process, avoid high-temperature water washing (not exceeding 40°C) and high-temperature drying, and try to choose natural drying. In addition, try to avoid frequent dry cleaning, because too harsh washing conditions may affect the life of the reflective tape.
Storage and preservation
· Storage environment: YSM reflective heat transfer tape should be stored in a cool, dry, and ventilated environment, avoiding direct sunlight, high temperature and humidity or chemical corrosion. The storage temperature is recommended to be between 15°C and 30°C, and the relative humidity should be maintained at 40%-60%.
· Shelf life: Unused tapes should be kept sealed in the original packaging. It is recommended to use them within 12 months after leaving the factory to ensure optimal performance.
Customized service of YSM reflective haet transfer tape
As an industry-leading manufacturer of reflective materials, YSM is committed to providing customers with high-quality reflective heat transfer tapes and meeting the specific needs of different customers through flexible customized services. YSM's customized service can not only enhance the uniqueness of the product, but also ensure that the product fully meets the customer's application scenarios and design requirements.
Diverse color options
YSM offers a wide range of color options, including standard colors such as silver gray, fluorescent yellow, fluorescent orange, and black, and can also customize special colors according to customer needs. YSM uses advanced dyeing technology to ensure the reflective performance and color fastness of customized colors while maintaining the beauty and practicality of the product.
Customization of size and shape
Depending on the different application scenarios of customers, YSM reflective heat transfer tapes can be customized in different widths and shapes. From narrow strips to wide tapes, specific graphics can even be cut according to design requirements. Whether it is used as a decorative strip on clothing or as a safety logo, YSM can provide precise size and shape customization services.
Customization of reflective properties
YSM can customize heat transfer tapes with different reflective levels according to application requirements. From ordinary reflective to high-brightness reflective, YSM uses high-performance reflective microbead materials to ensure excellent performance in various environments. Customized reflective performance can meet different safety standards, such as EN ISO 20471 and ANSI/ISEA 107, to ensure the safety and reliability of the product.
Choice of substrate and adhesive type
YSM provides a variety of substrate options, such as polyester (PES), polyurethane (TPU), etc., to meet the needs of different clothing fabrics. At the same time, different types of hot melt adhesive layers can also be customized to meet the adhesion requirements of various substrates, ensuring the stability and durability of the product in complex environments such as high temperature and high humidity.
Pattern and logo customization
YSM provides personalized pattern, logo or text printing services. Customers can customize the company logo, product brand or other design elements on the reflective heat transfer tape. This service is particularly suitable for customers who need brand recognition or a specific design style, which can effectively enhance the added value and market competitiveness of the product.
Customized solutions for application areas
YSM provides customized solutions according to different industries and application areas. Whether it is used for safety protective clothing, sportswear, outdoor equipment, or traffic signs and decoration purposes, YSM's expert team can design and manufacture the most suitable reflective heat transfer tape according to specific needs to ensure the best performance of the product in practical applications.
How to provide the service life of reflective heat transfer tape
YSM reflective heat transfer tape has excellent durability and longevity due to its excellent materials and exquisite manufacturing process. Its service life depends largely on many factors, including the use environment, washing frequency, application method and maintenance.
High-quality materials ensure long-term durability
YSM reflective heat transfer tape uses high-quality reflective micro beads and durable substrates. These materials are finely processed and have strong anti-aging, wear and weather resistance. Even in long-term use, YSM's reflective tape can still maintain good reflective performance and structural integrity, ensuring its service life in harsh environments.
Strict washing and dry cleaning tests
YSM reflective heat transfer tape has passed a number of international standard washing and dry cleaning tests to ensure that the product's reflective effect and adhesion remain stable after multiple washings. Generally, YSM tape can still maintain its excellent reflective performance after household washing (40°C water temperature, 25 washes) according to ISO 6330 standard. In addition, under the dry cleaning test of ISO 3175, YSM reflective tape also performs well and is suitable for clothing that needs frequent dry cleaning.
Weather resistance and UV resistance
YSM reflective heat transfer tape has undergone rigorous testing for UV resistance and weather resistance, and can maintain its reflective performance and structural integrity for a long time under harsh weather conditions such as sun exposure, high temperature, rain and snow. Its excellent UV resistance prevents the material from fading or performance degradation due to sun exposure, thereby extending the service life of the tape.
The impact of correct use and maintenance
In order to maximize the service life of YSM reflective heat transfer tape, correct use and daily maintenance are very important. For example, avoiding ironing or washing at too high a temperature, avoiding the use of detergents containing bleach, and choosing natural drying instead of high-temperature drying after washing will help maintain the reflective effect and adhesion of the tape.
Long-term guarantee suitable for various application scenarios
In various application scenarios, whether it is frequently used work clothes, sportswear, or signs and equipment exposed outdoors for a long time, YSM reflective heat transfer tape has shown excellent durability. Generally, the service life of the product can reach 3 to 5 years, or even longer, depending on the actual application environment and frequency of use.
How to Care and Maintain Reflective heat Transfer Tape
In order to ensure the long-term performance and service life of reflective heat transfer tape, proper care and maintenance are essential. Here are some key care and maintenance measures to help you maximize the use of reflective tape.
Washing and Maintenance
· Water temperature control: When washing reflective heat transfer tape, it is recommended to use warm water not exceeding 40°C. Excessively high water temperature may affect the adhesion and reflective performance of the tape.
· Choose the appropriate detergent: Use a mild neutral detergent and avoid using detergents containing bleach, softener or other strong chemical ingredients, as these chemicals may damage the surface structure of the reflective tape and cause the reflective performance to decrease.
· Washing method: Try to avoid hand rubbing or strong stirring of the machine. Use a gentle washing mode to reduce mechanical friction on the reflective tape. It is recommended to use cold water hand washing or choose a gentler machine washing mode.
· Drying method: Avoid high temperature drying and it is recommended to dry naturally. If a dryer is used, the temperature should not exceed 50°C, and the low temperature mode should be selected as much as possible to avoid overheating and damaging the adhesive layer or reflective layer of the tape.
Ironing and maintenance
· Ironing temperature: The surface of the reflective heat transfer tape is generally not suitable for direct ironing. If necessary, it is recommended to turn the clothes over and use low temperature ironing (no more than 150°C), and cover the tape with a thin cloth for indirect ironing to prevent damage to the reflective layer.
· Ironing time: Try to shorten the ironing time and avoid ironing in the same position for a long time to prevent the reflective tape from falling off or deforming due to high temperature.
Dry cleaning and maintenance
· Dry cleaning frequency: If the clothing needs dry cleaning, it is recommended to minimize the frequency of dry cleaning. Try to choose a mild dry cleaning method and ensure that the dry cleaning agent does not contain ingredients that are corrosive to the reflective material.
· Dry cleaning treatment: Dry-cleaned clothing should avoid high-temperature ironing and use low temperature or natural air drying to protect the adhesiveness and reflective effect of the tape.
Daily use and maintenance
· Avoid overstretching: Although the reflective heat transfer tape has a certain elasticity, it should be avoided from overstretching or tearing in daily use to prevent damage to the tape surface or the fall of reflective beads.
· Prevent chemical contact: During use, the reflective tape should be kept away from strong chemicals such as gasoline, paint, and solvents, which may corrode the surface of the tape and cause performance degradation.
· Storage conditions: When not in use, it is recommended to store clothing or equipment containing reflective heat transfer tape in a dry, cool, and dark place to avoid long-term exposure to direct sunlight. High temperature and high humidity environments will accelerate the aging of the tape.
Regular inspection and maintenance
· Check the reflective effect: After long-term use, the reflective effect of the reflective tape should be checked regularly. If the reflective performance is significantly weakened or the tape shows signs of falling off or damage, it should be replaced or repaired in time.
· Repair damage: If the reflective tape is found to be partially damaged, a small piece of tape of the same material can be used for local repair. Make sure the repaired tape is firmly bonded to the original tape to avoid affecting the overall use effect.
What is the production capacity of YSM reflective heat transfer tape?
As a leading manufacturer of reflective materials in the industry, YSM has advanced production equipment and perfect process flow to ensure large-scale and efficient production of reflective heat transfer tape to meet the needs of global customers. Hundreds of thousands of meters of reflective heat transfer tape can be produced every month. This production capacity can not only meet the needs of large-volume orders, but also complete fast delivery in a short time to ensure that customers can get the required products in time. YSM's production planning department has flexibility and adaptability, and can quickly adjust production arrangements according to changes in market demand and customer orders to maximize production efficiency.
YSM's production line has extremely high flexibility and can produce reflective heat transfer tapes of various specifications, colors and performances according to the needs of different customers. Whether it is a large batch of standard products or a small batch of customized products, YSM can meet the different needs of customers with efficient production capacity. This flexible production capacity enables YSM to maintain its leading position in the highly competitive market.
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